Category: People

Pile Driving Crew at Work On The New Spaghetti Junction Interchange

Andrew Miokovic Carpenter
Andrew Miokovic Carpenter/Pile Driver

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I spent a little time with a Pile Driving Crew earlier this week as they drove 70 foot steel beams into the earth to build a foundation for another bridge pier. These guys have to get these huge beams upright and then drive them into the ground using a single cylinder diesel “hammer”. They must make sure that the piling in perfectly plumb so that it can transfer the weight of the bridge directly to the bedrock. It is heavy, dirty work and the crew has to pay close attention to every aspect of the process to make certain that the pilings are properly placed

Pile Driver Climbing the "Hammer"
Pile Driver Climbing the “Hammer”

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Once the piling is positioned and ready to be hammered into place one of the crew must climb the hammer frame and set the hammer, a single cylinder diesel engine for driving the pile. In the image above he is climbing into position to do that. The line coming down to his back is a safety line to prevent him falling to the ground in the case of losing his footing.

Pile Driving Crew Positioning the "Hammer"
Pile Driving Crew Positioning the “Hammer”

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In the image above you can see the entire crew working to drive a second section of piling which will extend the length to almost 140 feet. Just above Andrew Miokovic’s shoulder there is a line where this second piling has been welded to a section that is already 65 feet into the ground. The man climbing the hammer is also the welder for the crew and has already welded the beam to the top of the one in the ground.

Pile Driving Crew Positioning the "Hammer" #2
Pile Driving Crew Positioning the “Hammer” #2

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In the above image the hammer motor has been energized and as soon as the man climbing down the hammer frame is clear the motor will be started and the pile will start descending into the earth about 4 to 6 inches each time it fires.

Hammerhead and Slope Wall
Hammerhead and Slope Wall

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Once the work of the pile driving crew is completed other crews of Carpenters and Ironworkers will start building another bridge pier such as the “Hammerhead” in this photo. It would be impossible to install the structural steel that will carry the new roadway without the unseen work that the Pile Drivers do to ensure a solid foundation. As in so many major projects there is a lot of work done that we never see or consider when viewing the final product.

Structural Steel Heading East
Structural Steel Heading East

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This final image in the post shows the structural steel that will eventually carry traffic east out of Louisville onto Interstate 64. I chose this composition to use the leading lines of the shadows to carry the viewer’s eye down along the sloping terrain and into the background. The three engineers  happened to come into the scene as I was composing the image so I attempted to capture each man just as he stepped out of the shadow lines.

All of these images are HDR images created using a three frame bracket set of +2, 0 and -2 EV exposures. I merged them using NIK HDR Efex Pro 2 and then took the merged file into Adobe Camera Raw where I adjusted the final Brightness, Fill Light, Recovery and Exposure. Once I was happy with the image I returned it to Photoshop CS5 where I performed a Levels Adjustment, Lens Correction where needed and applied Smart Sharpening. After that I added another layer where I tweaked the final details using NIK Viveza.

 

Some of the Men and Women of The Ohio River Bridges Project

Today’s post is a gallery of photos of some of the men and women of the Ohio River Bridges Project. As I go around the Ohio River Bridges Project I meet and talk with so many fine men and women who perform the arduous work of Heavy Highway and Bridge Construction.

Watching them work is a real eyeopener to the skills and strength they must bring to their work. One thing that really strikes home with me is how little complaining I hear. Everyone of them seems genuinely happy to be a part of such a historic project; many of them comment about the pride they feel to be involved. The work they are doing will change the face of Louisville and forever be a testament to their labors. I’m very fortunate to be able to share this historic project with them and thank each and every one of them for the kindness they show me as I go about my work too.

Click on any image to open a slideshow of today’s images.

Lisa Lauderdale Ironworker Local 70

Photos of Lisa Lauderdale, an Ironworker in Local 70, working on a rebar caisson for the Ohio River Bridges Project in Louisville, KY.

Gallery of Images from the Tower Crane Erection on Pier Five

This Gallery of images shows the men and materials that went into constructing the tower crane on pier five of the downtown span of the Ohio River Bridges Project.

Structural Steel Beams Have Begun Arriving for the Ohio River Bridges Project Downtown Span

The First Loads of Bridge Beams Arrive at the Port of Indiana for the Downtown Span of the Ohio River Bridges Project.
The First Loads of Bridge Beams Arrive at the Port of Indiana for the Downtown Span of the Ohio River Bridges Project.

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Another sign that the Downtown Span of the Ohio River Bridges Project is progressing is the delivery of the first structural steel beams to the project. The first loads of the structural steel beams for the Downtown Span arrived at the Port of Indiana a couple of weeks ago. These massive steel beams were unloaded there and will soon be used to build sub assemblies for the Downtown Span. They will be assembled on barges in the Ohio River and then towed down river to the job site where they will be lifted into place to begin building the actual bridge itself. I rode up there to shoot the unloading of them and to see first hand how massive they are.

The Walsh Construction job site is in the Port of Indiana which is located on the Ohio River near the eastern end of Six Mile Island. The first photo in this post shows a few of the structural steel beams sitting on trailers at the Port of Indiana. In the background the boom of the crane that will unload them rises into the morning sky.

Ironworkers Rigging a Bridge Beam for a Pick by the Crane at the Port of Indiana.
Ironworkers Rigging a Bridge Beam for a Pick by the Crane at the Port of Indiana.

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The massive size of these structural steel beams can be seen in the image above. The Ironworkers standing on the beam are around six feet tall and they seem tiny when contrasted with the beam itself. In this shot they are preparing to rig the structural steel beam for the pick.The lifting of material or equipment by a crane  is known as a “pick”.  Rigging a pick is critical work that requires attention to safety and detail as any mistake made then can have catastrophic results once the load is in the air. The yellow structures behind the Ironworkers are safety devices that will catch the worker if he should slip and fall.

Ironworker Setting Up the Hook to Lift a Bridge Beam for The Downtown Span of the Ohio River Bridges Project. #1
Ironworker Setting Up the Hook to Lift a Bridge Beam for The Downtown Span of the Ohio River Bridges Project. #1

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In the photo above you can better see the massive hook that is clamped onto the flange of the beam for the pick. The body of the device rests on the beam and two massive jaws are then lowered and secured to the flange.

Ironworker Signaling the Crane Operator to Lift a Bridge Beam for The Downtown Span of the Ohio River Bridges Project.
Ironworker Signaling the Crane Operator to Lift a Bridge Beam for The Downtown Span of the Ohio River Bridges Project.

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Hand signals are one of the main ways that Ironworkers communicate with the crane Operator. In this image he is directing the crane Operator to move the lifting hook to the proper location for clamping it to the beam.

All of the images in this post are three frame brackets sets of +2, 0 and -2 EV exposures that have been merged in NIK HDR Efex Pro 2 to create HDR images. I used the Balanced preset and then adjusted the Detail slider to Accentuated and the Drama slider to Deep before returning the merged file to Aperture 3 for final adjustments of the shadows, highlights, contrast, detail, color channels and sharpening.