Tag: Concrete pump

Long Exposure, HDR Images Of The Night Time Concrete Pour For The Plinth On Pier Four

This article is about using Long Exposure and HDR techniques to emphasize movement while taking advantage of high dynamic range photography.

Paving a New Southbound I-65 Bridge Deck

Underneath the Bidwell Machine
Underneath the Bidwell Machine

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Today’s post is a few images of the process of paving the roadway on the new section of Southbound I-65 here in Louisville. In the process of constructing the new downtown bridge there are over 200 additional spans that are being built as the highway passes through Louisville. The photos here are part of the paving of just one of those spans.

The first photo was taken around 4:00 AM while the paving machine was at rest. I think the paving machine is known as a Bidwell Machine because that is who manufactures them. I heard several Operating Engineers refer to it as the “Bidwell” which is why I think I’m correct in calling it that. At any rate this machine spreads and finishes the concrete after the laborers have placed it on the deck using a large hose and a concrete pump to raise it from ground level below the roadway onto the new roadway.

The crew was waiting for the concrete that was being pumped to be certified that it was the correct composition and consistency for use. While that testing process was taking place the leading edge of the fresh concrete already in place was covered with burlap blankets and kept wet so that there wouldn’t be a problem when the pouring resumed. The men on the left side of the image are the quality inspectors and work for the Kentucky Department of Transportation. It is their job to verify that all concrete and construction materials and processes are within the specifications required for proper and safe construction of the roadway.

Very often when we laymen see a construction site we may think that folks are standing around doing nothing. The reality is that there are many facets to a construction project that temporarily halt work but everyone we see is an integral part of the process. I like to think of it as similar to a football game. The team is simply waiting for the ball to be snapped and then everyone has a role to play in an effort to complete the play. In this case the ball is waiting for the officials to place it on the scrimmage line and blow the whistle for the game to resume.

Concrete Pump Snorkel
Concrete Pump Boom

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THis image shows the concrete pump boom that is used to place the concrete on the roadway. In the lower right side you can see two concrete trucks positioned to feed wet concrete into the hopper on the pump. The pump operator then delivers the wet mix through the boom and hose to another operator on top who actually directs the placing of the boom using a joy stick apparatus that he wears on his shoulders. Finally there is a laborer who is aiming the snorkel on the end of the hose to place the concrete where it needs to be.

Feeding the concrete pump
Feeding the concrete pump

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This image shows the concrete pump and the two concrete delivery truck that are required to feed it. These truck are just two of many that were delivering concrete to the pump that morning. As soon as they had offloaded their concrete another pair replaced them; this went on for hours as truck after truck delivered more material. In this case there were over 50 loads of concrete delivered just to pour one span of the new roadway.

Pumping the concrete
Pumping the concrete requires communication and direction.

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As you can see by this image the sun has started to rise and the concrete pour has progressed further south. I couldn’t hear what was being said but clearly this was a moment when people were learning what the next actions they needed to take would be  once the next batch of concrete started flowing from the concrete pump.

 

 

 

Concrete Pour Equipment

Concrete Pump Boom
Concrete Pump Boom

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This image shows the concrete pump boom transferring concrete to a pier pour in the middle of the river. The concrete is first transferred from the delivery trucks to the concrete pump which is sitting on shore. The concrete pump then pushes the wet concrete through the large pipe on the boom to the concrete placement workers who direct it’s placement in the concrete form in the river.

I chose this composition to emphasize the length that the material must be transported in order to make the piers in the river. I shot a three frame bracket set of -2, o and +2 EV and then processed the final image by merging them in NIK HDR Efex Pro 2. After merging them and applying some basic tone-mapping adjustments I returned the image to Aperture 3 for final processing.

Concrete Vibrator Operator at Work During the Pier Pour.
Concrete Vibrator Operator at Work During the Pier Pour.

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In this image the vibrator operator is using a control box he is wearing around his waist to vibrate the wet concrete and eliminate any air pockets that may have formed as the concrete was placed in the form. The metal rebar that he is standing inside will connect the next pice of concrete to this base after additional forms are attached as the tower base rises out of the river. This particular concrete pour required 53 truck loads of concrete, 537 cubic yards of material, and took nearly an entire workday to complete.

This image is also a three frame bracket set processed with NIK HDR Efex Pro 2 and Aperture 3.